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The company specializes in manufacturing various types of new energy main drive motor core progressive molds, automotive micro motor core progressive molds, industrial motor core progressive molds, electric tool core progressive molds, electric appliance motor core progressive molds, etc.
All molds are developed and designed by senior design engineers, and fabricated and assembled by senior technicians. It can fully ensure the requirements of high precision, long service life, and ultra-long stability of the mold to maximize profit for our valued customers.
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At present, new energy vehicles have become the new trend in automotive industry, and the core of new energy electric vehicles is the drive motor. And for the new energy vehicle drive motor, the heart of the motor is the rotor core. The manufacturing of motor core depends on the quality of mold technology. The mature continuous die uses automatic riveting technology and cascade output, with automatic welding molding. Quality of stator and rotor determines the motor performance. New energy vehicle drive motor mold. Our mold products have been supplied to various OEMs including BYD, LI, NIO, XPENG, Fangzheng, electric production, electric drive, Volkswagen, BROAD-OCEAN MOTOR and so on. The quality of the mold, core and service have been praised by them unanimously. Currently we can steadily manufacture all series specifications mold of new energy including 160,180 three-row rotor progressive die with large rotary, 220 double row rotor progressive die with large rotary, 250 double row rotor progressive die with large rotary, 380 single row rotor progressive die with large rotary, etc. We adopt imported tungsten steel blade and use the overall structure with more than 3 meters mold. The mold frame and plate are processed by JG and PG high precision processing, with stamping speed reaching 180-250 times / minute and stamping material involving 0.2-0.35mm. The plane and verticality of products can reach within 0.2 mm.
The refrigerator is a refrigeration equipment that maintains a constant low temperature, and it is also a civil product that keeps food or other items at a constant low temperature. The body has compressor, ice maker, cabinet or box for icing, and storage box with refrigeration device. The core component of the compressor is the rotor core, which requires high quality refrigerator compressor core progressive die to complete. Progressive die for refrigerator compressor motor core. Our mold products have been supplied to various domestic well-known enterprises including Midea, Welling, Highly, Fusheng, Haier, Dibay and so on. The quality of the mold, core and service have been praised by them unanimously.
Air conditioning is an essential daily necessity for people nowadays, which can bring us cooling and warmth. Motor is the main component of the air conditioning, and the rotor core is the core component of the motor. Progressive die for air conditioning motor core. Our mold products have been supplied to various domestic well-known enterprises including Midea, Welling, Highly, Fusheng, Haier, Dibay and so on. The quality of the mold, core and service have been praised by them unanimously. Currently our company can provide mass production of specifications of 95,110,140 rotor air conditioning progressive die series, and we also produce 79,87 and other double row and four-row straight core progressive die, which has occupied a large market share; Characteristics of mold: It adopts imported tungsten steel blade. The mold frame and plate are processed by JG and PG high precision processing, with stamping speed reaching 250-350 times/minute and stamping material involving 0.2-0.35mm. The plane and verticality of products can reach within 0.2 mm.
Washing machine is a cleaning appliance that uses electricity to produce mechanical action to wash clothes, and it uses the motor to convert the energy. So the motor is the main part of the washing machine. Progressive die for washing machine motor core. Our mold products have been supplied to various domestic well-known enterprises including Midea, Haier and so on. The quality of the mold, core and service have been praised by them unanimously. The product realizes the self-riveting, which is convenient for the subsequent motor winding and installation. The structure of the mold is simple, so it is convenient for maintenance. The stamping speed can reach 300 times/minute, with service life of more than 200 million times.
Fan motor mainly includes electric fan, electrical cooling fan, industrial equipment cooling fan, etc., its main function is to cool equipment and improve the heat dissipation effect to affect the performance and service life of the equipment. Fan motor core progressive die has a wide range of application, so the mold can be customized according to different customers to adapt to customers requirements. The product realizes the self-riveting, which is convenient for the subsequent motor winding and installation. The structure of the mold is simple, so it is convenient for maintenance. The stamping speed can reach 300 times/minute, with service life of more than 200 million times;
DC motor is a kind of motor built with permanent magnet. Permanent magnet DC motor is widely used in a variety of portable electronic equipment or appliances, including tape recorder, VCD machine, record machine, electric massager and a variety of toys, and it is also widely used in automobile and high precision industry. DC permanent magnet motor stator rotor core and permanent magnet are the core components of DC permanent magnet motor. Stator rotor core of high quality requires high quality DC permanent magnet motor iron core progressive die to complete.
Series motor(Universal motor) is named because the excitation winding and excitation winding working together in series. Single-phase series motor belongs to AC&DC dual-use motors, which can work with either AC power supply or DC power supply. It is used in the meat grinder, paper shredder, power tools, soybean milk machine, mixer, etc. The main component of the series motor is the series rotor core, with different specifications of 52, 56, 60, 70, 88 and other models, and our company has rich experience in all series models, so as to provide customers with high quality shaded motor core progressive die.
Pole motor, also known as shaded pole motor, is one of single-phase AC motors, which usually adopts cage chute cast aluminum rotor. It is applied in oven, air conditioner, humidifier, air fan, etc. The main component of the shaded pole motor is the shaded pole rotor core, with different specifications of 48,58,61,82 and other models, and our company has rich experience in all series models, so as to provide customers with high quality shaded motor core progressive die.
Stepper motor is a kind of motor that converts electric pulse signal into corresponding angular displacement or line displacement. It is used in some occasions with positioning requirements, such as wire cutting workbench, robot, industrial and office automatic. The positioning accuracy and service life of stepper motor mainly depend on the quality of stepper motor core products. Stepper motor of high quality needs high quality stepper motor core progressive die to achieve.
Water pump motor can be widely used in different fields, such as transportation, mixing, printing, agricultural machinery and video processor application, and it can also can be used with machine tools, pumps, blower, compressor and other supporting equipment. However, it can not be used in flammable, explosive or corrosive gas occasions. Our company manufactures pump motor iron core progressive die to bring the domestic well-known enterprises high quality rotor core. The enterprises include Zhejiang pump industry, Xinjian pump industry, wilo and askoll, whose pump motor core specifications are 60,80,90,110,160,220, etc., with various specifications U-type drainage pump, and its pump performance and efficiency mainly depends on the quality of iron core rotor.
The application of automotive micromotor in the vehicle body parts: It is mainly used in the central door lock device, electric rearview mirror, automatic lift antenna, electric sunroof, automatic headlights, electric seats, ABS, electronic power, electronic throttle, etc. The motor rotor core quality is depended on the automotive micromotor core mold. Most of the automotive micro motor core mold use internal and external double guide column, with stamping speed reaching 400 times/minutes, concentricity within 0.01mm, and service life reaching 200 million times, to provide customers with iron core mold in high quality, high efficiency and low cost.
The servo motor can control the speed, with high position accuracy. It can convert the voltage signal into torque and speed to drive the controlled object. The main quality of accuracy and speed depends on the quality of the motor core, and the all servo motor core progressive die is the key point.. Main standard specifications of servo motor are 40,60,80. annual servo motor core die, in order to improve the utilization of materials and winding efficiency, a lot of servo motor cores are made into T core mold, with faster speed of 350 times/minutes. The plane and verticality is within 0.2mm, and it has high efficiency, high stability, long life, which reduces the production cost and improves product competitiveness foe customers.
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Shaded pole motor lamination is a magnetic lamination component used in an electric motor. Shaded pole motor is a common type of AC motor, which is mainly used in household appliances or industrial equipment in the heat dissipation aspects.Shaded pole motor lamination is usually made of silicon steel sheet, which is made by cutting, laminating and processing process. Its main role is to provide a magnetic flux path in the electromagnetic induction coil, so that the motor can rotate and drive the movement of the load. The performance of the shaded pole motor lamination directly affects the speed, torque and efficiency of the motor.
Universal lamination is an important part of the universal DC motor. It is composed of many stacked sheets of silicon steel that can reduce the magnetic resistance of the lamination and improve the efficiency of the motor.In the universal DC motor, the lamination is mainly used to generate a magnetic field, which is generated when the armature current passes through the lamination. When the armature current passes through the lamination, a magnetic flux will be generated, which cuts the armature conductor, thus creating an electromotive force that pushes the motor to rotate.In universal motors, the design and manufacture of the lamination is critical because it directly affects the efficiency and performance of the motor. The quality and manufacturing process of the lamination should be carefully designed and controlled to ensure the reliability and stability of the motor.
The magnet motor of motorcycle usually contains an lamination, it is a lamination with a coil used to generate magnetic fields and current. The lamination is an important part of the motor, for it provides a magnetic flux path that allows the magnetic field to flow through the coil and the rotor. This magnetic field will generate a torque, allowing the motor to drive the motorcycle.The lamination is usually made of silicon steel sheets with high resistivity and low magnetic conductivity, which minimizes the eddy currents generated by the lamination in the magnetic field. The shape and size of the lamination vary according to the motor design and power requirements, and different shapes and sizes can affect the efficiency and performance of the motor.
Chain winding lamination is a form of lamination structure. It is a straight bar from the progressive die, premolded through the winding equipment, and complete the final lamination by a few plastic tooling, which usually used for battery car, household washing machine, etc.The main advantages of chain winding lamination are high material utilization rate, high batch production efficiency and low cost, which is suitable for low price bulk goods; The disadvantage of chain winding lamination is that the product accuracy is relatively low, and multiple plastic processes are needed to ensure that the size and shape of the winding meet the design requirements. Lamination is generally used in low-end products.
The lamination of automobile new energy motor is generally made of special grade electrical steel material. This material has high saturated magnetic sensing strength and low hysteresis loss, giving it excellent magnetic performance and mechanical strength in motor applications.In order to further improve the efficiency and performance of the motor, some new energy vehicle motors use a loose plate lamination, this structure can reduce the magnetic flux loss and mechanical loss in the lamination and improve the efficiency and dynamic performance of the motor, which achieves light weight by reducing the size of lamination. The lamination of the automobile motor is used to reduce the weight of the vehicle and improve the energy efficiency. At the same time, the recycling and reuse of lamination have also become an important factor taken into consideration in the design of automobile new energy motors.
Micromotor rotor lamination generally uses the electrical steel material, such as silicon steel sheet, which can provide high magnetic flux density and low iron loss in micromotors, resulting in efficient power conversion.There are different designs of the structure of micromotor rotor lamination according to different application requirements, which generally including monopole and bipolar structures. The monopole lamination consists of a magnetic pole and several iron chips, which is suitable for high-speed applications. And the bipolar lamination consists of two magnetic poles and multiple iron chips, which is suitable for low speed applications.In the manufacture of the micromotor rotor lamination, the machining accuracy and surface finish of the lamination also need to be considered to ensure the smooth operation of the rotor and the efficient operation of the motor. In addition, in order to improve the performance of the lamination, an optimized design is also needed, such as stacking structure, processing groove shape, to improve the magnetic flux density of the lamination and reduce the iron loss.
The fan outer rotor lamination is usually made of materials such as silicon steel sheet and cast aluminum rotor. These materials have high magnetic conductivity, low hysteresis loss and good mechanical properties, which are suitable for the manufacture of efficient fan outer rotor lamination.The structure form of the fan outer rotor lamination can be designed differently according to different fan types and application requirements. For example, some low noise and low vibration fan outer rotors adopt a double lamination structure, which combines two lamination chips and connects them together by bonding or bolts, so as to reduce the gap in the lamination and improve the flow efficiency of magnetic flux.In the manufacturing of the fan outer rotor lamination, the processing accuracy and surface finish of the lamination should also be taken into account to ensure the smooth and efficient operation of the fan. In addition, in order to improve the performance of the lamination, an optimized design is also needed, such as stacking structure, processing groove shape, to improve the magnetic flux density of the lamination and reduce the iron loss.
Chain winding lamination is expanded by the circular stator lamination to be straight, with a long strip shape. This structure is usually used in a large amount of fan motor, air conditioning motor, etc.The chain winding lamination adopts technics of silicon steel cutting, stacking and winding, with high efficiency and high cost rate, but the lamination accuracy is lower than the pure round processing.In order to further improve the performance of the chain winding lamination, various optimization design methods of segmented structure and asymmetric structure can also be adopted to reduce the hysteresis loss and iron loss in the lamination.
The DC motor rotor lamination refers to the lamination part of the DC motor rotor used to transmit magnetic force and current. The lamination is usually made of silicon sheet steel materials with high magnetic conductivity and low iron loss.The shape of the DC motor rotor lamination is generally cylindrical and composed of many round lamination chips. These lamination chips are separated by insulating material to avoid short circuit of current. The shape and size of the DC motor rotor lamination can be designed and optimized according to the specific motor requirements.The rotor lamination of the DC motor is subjected to a strong rotating magnetic field and current impact when the motor is running, so it needs sufficient strength and stability. In order to improve the performance of the lamination, the stacked structure is often used, in which multiple lamination chips are superimposed together, and the surface of the lamination chip is specially cut and processed to reduce the hysteresis loss and iron loss. In addition, further optimization design can be adopted by processing groove shape and oxidation.
T-block lamination is decomposed from ordinary round stator lamination into single tooth block lamination. The shape is similar to the letter T, so the popular name is T-block lamination.T-block lamination is decomposed from ordinary round stator lamination into single tooth block lamination. The shape is similar to the letter T, so the popular name is T-block lamination.High outturn percentage: T-block lamination has a high outturn percentage, reducing the cost of core, improving the market competitiveness;High wiring efficiency: It is easy to scratch the enameled wire when winding if the groove is small. T-block lamination can avoid this situation and improve the winding efficiency;High stability: The material and structure of T-block lamination have been designed and processed accurately, so it has good stability and reliability.
Stepper motor lamination refers to the magnetic lamination components used for the stepper motor. Stepper motor is a commonly used precision motor, which can achieve precise position control and motion control, so it is widely used in many fields like robots, CNC machine tools, printing machinery, medical equipment, stage lighting equipment and so on.Stepper motor lamination is usually composed of magnetic materials such as silicon steel sheet, ferrite, which is made by cutting, lamination and processing process. Its main role is to provide flux paths in the electromagnetic induction coil, thus allowing the motor to precisely rotate and stop. The performance of the lamination directly affects the speed, torque, positioning accuracy and noise of the motor.Different types of stepper motors require lamination of different shapes and sizes. There are many types including two phases, three phases, four phases and so on, and its shapes and structures are also different.
U-type lamination and mountain-type lamination are two common motor lamination shapes.U-type lamination is a U-shaped section lamination that is usually used for single-phase motor and two-phase stepper motor. It is simple in structure, easy to process and assemble, and therefore low in cost.Mountain-type lamination is a mountain-shaped section lamination which is usually used for three-phase motor and servo motor. Its structure is more complex, but it has better magnetic circuit characteristics, which can improve the power and efficiency of the motor.
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